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A butterfly valve of large diameter is commonly used as control equipments in applications where the inlet velocity is fast and the pressure is relatively high. Because the size of the valve is too large, it's too difficult to conduct testing experiment in a laboratory. In this paper, the numerical simulation using commercial package-CFX and ANSYS was conducted. In order to perform fluid analysis and structural analysis perfectly, large valve models are generated in three dimensions without much simplification. The result of fluid analysis is imported to structure analysis as a boundary condition. In addition, to describe the flow patterns and to measure the performance when valve are opened for various angles, the verification of the performance whether the valve could work safely at these different conditions or not was conducted. Fortunately, the result shows that the valve is safe in a given inlet velocity of 3 m/s, and it's not necessary to be strengthened anywhere. In the future, the shape of valve disc can be optimized to reduce the weight, and also to make the flow coefficient be closer to the suggested level.
In this paper, endeavor has been made to design and analyze different Y-type micromixers by characterizing the mixing and flow behavior in ultra-low Reynolds number region. The effects of different geometric and flow parameters on the mixing and pressure drop are studied through computational fluid dynamics (CFD) simulations using COMSOL Multiphysics software. The parameters investigated are obstacle geometry, obstacle arrangement, obstacle depth, aspect ratio (AR), entrance angle (Eθ), Reynolds number (Re) and obstacle packing factor (OPF). The simulation results reveal that rectangular shaped obstacles in staggered arrangement gives the best mixing. Increasing obstacle depth and OPF increases both mixing and pressure drop whereas increasing entrance angle enhances mixing but has negligible effect on pressure drop. Also both the mixing and pressure drop performance enhances with decreasing AR and lower Reynolds number gives better mixing in the lower laminar flow region.
Air-intake filter of the ventilation system on offshore platform plays an important role in providing sufficient and clean air and is normally composed of the inertial stage and the multi-layer gauze stage. In this article, numerical simulation and experimental research were carried on to study the flow field characteristics of the air-intake filter. Flow in the inertial stage was regarded as a 2D case, and the multi-layer gauze stage was simplified to an orthogonal array type. With FLUENT code, the quadratic polynomial of the resistance with velocity, the permeability α and the pressure jump coefficient C2 of the composite stages were obtained on the basis of certain simplifications. Accordingly, one source term was added into the momentum equation, and the flowing characteristics of the filter compounding the inertial stage and the gauze stage were computed based on the porous medium model. The simulating results of the total pressure loss are validated by the designed wind-tunnel experiment satisfactorily. This method has much reference value on the design and optimization of the air-intake filter on offshore platforms and other occasions.
In this paper, to investigate a compound casting process for creating Al coating layer for Mg alloy, a computational fluid dynamics (CFD) model is developed using the VOF method to simulate the molten Mg drop impact on the Al substrate at solid state. A spreading factor, which is the ratio to the varied diameter of the Mg droplet after impacting on the Al substrate and its initial diameter before the impact, is used to describe and measure the impact process generated by the Mg drop, which could be divided into several steps: spreading, retracting and oscillating, and equilibrium as final step. Some key parameters are investigated via parametric studies: impact velocities, initial diameters of drop, the temperature of the Al substrate, which have important influences on the quality of compound casting products. The spread diameter of the Mg drop increases when the impact velocity and initial diameter of drop increase. While the impact velocities and initial diameters of the drop are larger than critical values, the liquefied Mg may partially have bubbles. The higher the temperature of the Al substrate is, the larger the spread diameters could be obtained, though oscillating and equilibrium steps take more time to finish in the CFD simulations developed.
OpenFOAM is an object-oriented C++ library of classes and routines of use for writing CFD codes. It has a set of basic features similar to any commercial CFD solver, such as turbulence models and discretization schemes. The paper presents the numerical studies of sediment wear in a centrifugal pump impeller using OpenFOAM code, which is an Open Source CFD Package. The 3-D turbulent particulate-liquid two-phase flow equations are employed in this study. Hashish erosion model was implemented in this code. The sand volume fraction distribution, sand erosion rate distribution, wall shear strain rate distribution and wall stress distribution in the impeller were analyzed. Simulation results have shown that the main sediment wear of impeller is at the suction side of the inlet and the pressure side of the outlet.
Hot stamping is now the main forming process to produce the ultra-high strength components in an automotive body structure. Tooling in hot stamping has multiple cooling channels to maintain a lower temperature of the tooling. It is also important that the cooling channels are designed to ensure uniformity of the temperature distribution on the final part. This will stop part warpage. This paper will show the steps in analyzing a large tool, where the tool has been partitioned into sections. Moreover, suggestions will be made in how to balance the water flows in each section.
This paper presents an innovative design concept for a biomimetic dolphin-like underwater glider. As an excellent combination, it offers the advantages of both robotic dolphins and underwater gliders to realize high-maneuverability, high-speed and long-distance motions. As the first step, a skilled and simple dolphin-like prototype with only gliding capability is developed. The hydrodynamic analysis in the glider using Computational Fluid Dynamics (CFD) method is executed to explore the key hydrodynamic coefficients of dolphin-like glider including lift, drag and pitching moment, and also to analyze the dynamic and static pressure distribution. Finally, experimental results have shown that the dolphin-like glider could successfully glide depending on the pitching torques only from buoyancy-driven system and controllable fins without traditional internal movable masses.
In this study, the flow structure and effect of different pump rotational speeds on a centrifugal pump’s performance are experimentally and numerically investigated. The internal flow field pattern within the pump has been analyzed and discussed using the CFD technique. The numerical results are compared with experimental data under a wide range of operating conditions. The comparison results between them have indicated a considerable agreement. The pressure variations are gradually increasing from inlet to outlet impeller of the pump. The results note that when the impeller rotates near the tongue region, the pressure in this region was higher than in other parts. Also, the interaction between the impeller and volute tongue region is actually according to the impeller blades’ relative position concerning the tongue region. Furthermore, the pressure and velocity variations within a centrifugal pump increase with rotational impeller speed.