This study deals about the influence of vibrations incorporated into a workpiece during powder-mixed electrical discharge machining (PMEDM) on quality measures such as material removal rate (MRR), surface roughness (Ra) and microhardness. It has been found that the low-frequency vibration incorporated into the workpiece positively affects the processing efficiency of electrical discharge machining (EDM) and PMEDM. However, the effect of low-frequency vibration in PMEDM has been better than EDM. The higher vibration frequency significantly improves the MRR and Ra in PMEDM. The MRR has been improved by 95.89% and with lower Ra of 63.2% in PMEDM. The hardness of the machined surface after PMEDM using titanium powder mixed in dielectric liquid was increased approximately two times as compared with conventional EDM.
