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In this article, micro and nano titania (TiO2) filled A384 alloy composites are fabricated by stir casting technique with varying filler content from 0–8 wt.% respectively and then we study their physical, mechanical, thermal and erosive wear characteristics respectively. Effect of impact velocity (25–70 m/sec) and impingement angle (30°–90°) on erosion wear behavior of micro and nano TiO2 filled A384 alloy has also been studied. Finally, an optimization technique was implemented in order to develop a correlation between the physical, mechanical and erosion rate of TiO2 filled A384 alloy composites by using technique order preference by similarity to ideal solution (TOPSIS).