Thin Film Deposition and Carbon Nanotube Synthesis

Carbon nanotubes (CNTs) are a viable product for many different markets. One specific area of promise is the use of CNTs in supercapacitors. The CNT synthesis is a two-step process with the first being the formation of a thin film layer. The thin film substrate is created by means of the Thermal Evaporation Physical Vapor Deposition (TPVD) process. After the thin film substrate is deposited, the CNTs are grown in a Chemical Vapor Deposition (CVD) growth chamber. Analysis of the thin film substrate and CNTs is performed primarily using Scanning Electron Microscopy (SEM). The results show the inclusion of ultrapure water in the CVD process contributed to the success of CNT growth. Multiple prong CNT grow is seen for CVDs trails of silver thin film layer deposited on silicon substrates. The silver nanoparticle had a large diameter with an acute contact angle. The single prong growth indicates the iron nanoparticles formed an obtuse contact angle due to the amorphic surface of alumina substrate. The focus of this project is to explore and investigate different materials and conditions for optimal CNT synthesis in the hopes of creating a uniform forest of vertically aligned carbon nanotubes.