Narrow Results

The current level of numerical methods of gas dynamics makes it possible to optimize compressors using 3D CFD models. However, the methods and means are not sufficiently developed for their wide application. This paper describes a new method for the optimization of multistage axial compressors based on 3D CFD modeling and summarizes the experience of its application. The developed method is a complex system of interconnected components (an effective mathematical model, a parameterizer, and an optimum search algorithm). The use of the method makes it possible to improve or provide the necessary values of the main gas-dynamic parameters of the compressor by changing the shape of the blades and their relative position. The method was tested in solving optimization problems for multistage axial compressors of gas turbine engines (the number of stages from 3 to 15). As a result, an increase in efficiency, pressure ratio, and stability margins was achieved. The presented work is a summary of a long-years investigation of the research team and aims at creating a complete picture of the obtained results for the reader. A brief description of the results of industrial compresses optimization contained in the paper is given as an illustration of the effectiveness of the developed methods.

In the present work, we focus on computational investigations of the Reynolds number effect and the wall heat transfer on the performance of axial compressor during its miniaturization. The NASA stage 35 compressor is selected as the configuration in this study and computational fluid dynamics (CFD) is used to carry out the miniaturization process and simulations. We perform parameter studies on the effect of Reynolds number and wall thermal conditions. Our results indicate a decrease of efficiency, if the compressor is miniaturized based on its original geometry due to the increase of viscous effects. The increased heat transfer through wall has only a small effect and will actually benefit compressor performance based on our study.