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In this work, Ni80Fe20/Cu composite wires of length 50 mm, consisting a Cu core of diameter 100 μm, coated with a layer of Ni80Fe20, were produced by RF magnetron sputtering. To obtain a uniform coating, the wires were spun during sputtering by a homemade system. The results showed that the spinning speed might affect the maximum MI ratio and the magnetic properties. The MI ratio of the sputtered wires increases with the wire spinning speed in the magnetron sputtering. The film thickness had a significant effect on the magnitude and the optimum frequency of the giant magneto-impedance effect. The maximum MI ratio can reach about 247.4% for the specimen with a Ni80Fe20 coating thickness of 2.81 μm at 400 kHz. This large MI effect, obtained at such low frequency range, was correlated with the electromagnetic interaction between the inner core and the magnetic coating.
The results of investigation of the distribution of electrical and magnetic properties over the cross-section are presented for Cu98Be2/Fe20Co6Ni74 composite wire of the “highly conductive core-magnetically soft coating” type, obtained by electrolytic deposition of the FeCoNi layer. Studies performed by the magneto-impedance tomography (MIT) made it possible to determine the specific electrical conductivity of the materials of the core and coating. It was established that the electrodeposited coating had a magnetic structure that was inhomogeneous over the thickness.