The dynamic performance of railway vehicles is significantly impacted by sudden-changed aerodynamic loads. To investigate the dynamic performance of high-speed trains (HSTs) under tunnel and crosswind environments considering the car-body flexibility, an intensive study is conducted. First, a train–track interaction dynamic model with a flexible car body is established in SIMPACK for dynamic response analysis. Concurrently, an aerodynamic model for calculating the distribution of aerodynamic loads is found in FLUENT to determine forces and moments applied to each part of the car body. Then, the two models are coupled utilizing a co-simulation method developed based on the User Data Protocol (UDP). Finally, a case study is carried out, involving a train passing through tunnels subjected to crosswinds. The results reveal that the distribution of aerodynamic loads on the car-body affected by crosswind is time-variant and non-even. Interestingly, the dynamic simulation results are almost unaffected by the method used to allocate the loads on the car body. Variations in the aerodynamic loads affected by crosswinds lead to flexible first-order diamond mode vibration of the car body at around 8.5Hz when exiting the tunnel. As the crosswind speed continues to increase, vibrations at frequencies of 18.2Hz and 24.2Hz will be enhanced, corresponding to the bending mode and combined mode of the car body. However, similar flexible vibrations are insignificant when the vehicle enters the tunnel. In addition, the vertical wheel–rail interaction obtained by the dynamic model with a rigid car body is slightly greater than that with a flexible car body.
The safety of the high-speed train traveling through the stationary thunderstorm downburst wind was studied. First, a thunderstorm wind test device was used to simulate the stationary thunderstorm downburst wind. Based on the rigid model pressure measurement tests, the aerodynamic forces of the train traveling along different paths through the stationary thunderstorm downburst wind were measured. The influence of the radial distance of the crossing path on the aerodynamic force coefficients of the train was investigated. On this basis, an unsteady aerodynamic model of the high-speed train crossing through the stationary thunderstorm downburst wind was established, and dynamic response analysis was carried out using the SIMPACK multibody dynamics simulation software to explore further the safety of the high-speed train crossing through the stationary thunderstorm downburst wind. The research showed that the stationary thunderstorm downburst wind field has significant spatial variation characteristics compared with the atmospheric boundary layer wind field. When the train passes through the thunderstorm downburst wind, the radial wind speed and wind yaw angle experienced by the train constantly change, and the change curve shows a symmetrical distribution. The aerodynamic force of the train will undergo sudden loading and unloading processes, and the lateral force coefficient of the train on different paths shows a “pulse-type” variation. Moreover, the lateral force coefficient increases with the increase of wind yaw angle. Under the influence of the thunderstorm downburst wind, the variation trend of the aerodynamic force coefficients of the train is consistent with that under crosswind. However, there are significant differences in the numerical values. Therefore, it is impossible to simply use the formula for calculating the aerodynamic force coefficients of the train under crosswinds to predict the aerodynamic force coefficients of the train under the thunderstorm downburst wind. While passing through the thunderstorm downburst wind, the overturning coefficient index plays a decisive role in the safety of train operations. Train rollover is the main form of train safety accidents, while derailment accidents are not easy. The numerical results obtained in this study are significant for evaluating the operational safety while moving trains traversing the stationary thunderstorm downburst wind.
To improve the operational adaptability of high-speed trains, a control method is proposed to mitigate carbody lateral vibration by leveraging the dynamic vibration absorption effect of multi-suspended equipment. A comprehensive analysis of five typical wheel/rail contact relationships, closely related to vehicle operational status in the long-term service, is conducted and incorporated into the established rigid-flexible coupling dynamic model. Based on the proposed improved niche genetic algorithm (INGA), an objective function, which holistically assesses the vibration of the carbody and suspended equipment, is constructed to undertake the optimization analysis. The results show that the dynamic vibration absorption effect of the suspended equipment proves effective in controlling carbody lateral vibration, thereby enhancing operational adaptability. However, the improvement in vehicle performance varies under different operating conditions, influenced by the competitive relationship between multiple control objectives. While carbody lateral vibration performance could be further improved without considering equipment vibration tolerance, such improvements are limited, indicating that it is reasonable and necessary to consider equipment vibration tolerance in the research of carbody vibration control. This study furnishes valuable insights for improving the adaptability of high-speed train operations and provides ideas for further research on carbody vibration control using the suspended equipment.
Although traditional active suspension can offer superior riding comfort and maneuverability over its semiactive and passive counterparts, its reliance on an external power supply has hindered its widespread applications in vehicles. To overcome this deficiency, this paper proposes an innovative self-powered active suspension design for a high-speed train (HST), by leveraging the recently emerging H-bridge circuit-based electromagnetic damper (HB-EMD), allowing bidirectional power flow between the damper and controlled system. The capability of HB-EBD to achieve unique self-powered active skyhook control was previously proved in a simplified single degree-of-freedom (SDOF) structure under harmonic excitations; however, the feasibility of employing HB-EMD to realize active vibration control for more complex structural systems under stochastic excitations remains an unanswered question. One main challenge is designing a novel control algorithm that can simultaneously realize vibration control and self-powering objectives, which is unattainable by traditional active control algorithms. In this study, an ad hoc model predictive controller (MPC) is designed to guarantee the fulfillment of these dual objectives. To evaluate the performance of the proposed active suspension design, two separate HB-EMDs are implemented on the front and rear sides of the secondary lateral suspensions of an HST model subjected to stochastic track irregularities. At a speed of 200km/h, the proposed HB-EMDs with MPC could achieve a 55% reduction in the lateral acceleration of the car body in comparison with passive suspension, meanwhile maintaining energy harvesting performance with an average output power of 25.0W. In contrast, a traditional active linear quadratic Gaussian (LQG) controller consumes 72.7W power when performing comparable vibration reduction. This study, for the first time, validates the feasibility of designing a self-powered, actively controlled secondary lateral HST suspension system without relying on an external power source, which will potentially pave the way for a new active vibration control paradigm for other generic structures.
In order to research the influence of wheel–rail excitation on the stress intensity factor of the brake disc of high-speed train, finite element model of brake disc was established. The vibration characteristics of the brake disc under wheel–rail excitation and the changes of thermo-mechanical coupling temperature field and stress field were computed by combining dynamics and finite element simulation. Finally, the variation law of the stress intensity factor of the fatigue crack of the brake disc with the crack inclination angle and the distance between the two cracks under wheel–rail excitation and without wheel–rail excitation was obtained. The results show that the vibration acceleration value of the brake disc in the vertical direction is maximum. The surface temperature of the brake disc gradually decreases with the increase of the thickness. The maximum temperature under the wheel–rail excitation condition is higher than that without wheel–rail excitation condition. The stress intensity factor of mode I crack of brake disc decreases with the increase of crack angle and radial angle. The stress intensity factor of mode II increases first and then decreases with the increase of crack angle. Under the action of collinear double cracks, as the distance between the two cracks increases, the crack action parameters gradually decrease, which can effectively reduce the crack propagation in the radial direction. In the state of two parallel cracks, with the increase of the distance between the two cracks, the crack action parameters will gradually increase, while the wheel–rail excitation condition will strengthen the inhibition.
In this paper, an improved real-time control model based on the discrete-time method is constructed to control and simulate the movement of high-speed trains on large-scale rail network. The constraints of acceleration and deceleration are introduced in this model, and a more reasonable definition of the minimal headway is also presented. Considering the complicated rail traffic environment in practice, we propose a set of sound operational strategies to excellently control traffic flow on rail network under various conditions. Several simulation experiments with different parameter combinations are conducted to verify the effectiveness of the control simulation method. The experimental results are similar to realistic environment and some characteristics of rail traffic flow are also investigated, especially the impact of stochastic disturbances and the minimal headway on the rail traffic flow on large-scale rail network, which can better assist dispatchers in analysis and decision-making. Meanwhile, experimental results also demonstrate that the proposed control simulation method can be in real-time control of traffic flow for high-speed trains not only on the simple rail line, but also on the complicated large-scale network such as China’s high-speed rail network and serve as a tool of simulating the traffic flow on large-scale rail network to study the characteristics of rail traffic flow.
A modified single-edge notch tension (SENT) specimen exposed to saline environment was utilized to investigate the corrosion–fatigue crack growth behaviors of 5083, 6005 and 7N01 aluminum alloys. The fatigue crack propagation life, corrosion–fatigue crack rate (da/dN) were tested. The microstructures and fracture surfaces of specimens were examined by optical microscopy and scanning electron microscopy (SEM). The results showed that fatigue crack propagation rate of 7N01 in 3.5% NaCl was significantly higher than 6005 and 5083 alloys. The mechanisms of anodic dissolution and hydrogen embrittlement are used to explain the results.
The corrosion fatigue cracks propagation behavior of A7N01P-T4 and A7N01S-T5 aluminum alloys in 3.5 wt.% NaCl solution and air were studied by single side notch corrosion fatigue tests (SNET). The crack growth rate (da/dN) was measured and the crack propagation mechanism was analyzed by scanning electron microscopic analysis. The results showed that the corrosion fatigue cracks growth rate of A7N01S-T5 alloy in air and 3.5 wt.% NaCl solution is faster than that of A7N01P-T4 alloy. The crack propagation follows a mixed intergranular and transgranular mode. The anodic dissolution and hydrogen embrittlement accelerate the propagation of corrosion fatigue crack of 7-series Al alloy in 3.5 wt.% NaCl solution. The corrosion resistance and fatigue crack propagation are related to the strength of the alloys and the density of grain boundaries.
A dynamic analysis model is established for a coupled high-speed train and bridge system subjected to collision loads. A 5 × 32 m continuous high-speed railway bridge with PC box girders is considered in the illustrative case study. Entire histories of a CRH2 high-speed EMU train running on the bridge are simulated when the truck collision load acts on the bridge pier, from which the dynamic responses such as displacements and accelerations of the bridge, and the running safety indices such as derailment factors, offload factors and lateral wheel/rail forces of the train are computed. For the case study, the running safety indices of the train at different speeds on the bridge when its pier is subjected to a truck collision with different intensities are compared with the corresponding allowances of the Chinese Codes. The results show that the dynamic response of the bridge subjected to truck collision loads is much greater than the one without collision, which can drastically influence the running safety of high-speed trains.
This paper presents a numerical study on the out-of-plane responses of a high-speed train running on a curved railway track segment using the moving element method. The accuracy and efficiency of the proposed computation model presented herein are compared with available analytical results from the literature and a finite element solver based on a simplified moving load model. Thereafter, a half-railcar moving sprung-mass model and a double-rail track-foundation model are presented to investigate the behavior of a high-speed train traversing a curved track, particularly when the train speed is greater than the design speed of the curved track segment. The results show that the train speed and severity of track irregularity significantly affect the contact forces on the rails. This paper also presents a case of a railcar overturning when the train speed is greater than 2.5 times the design speed of a curved track segment.
Electromagnetic damper cum energy harvester (EMDEH) is an emerging dual-function device that enables simultaneous energy harvesting and vibration control. This study presents a novel energy-harvesting adaptive vibration control application of EMDEH on the basis of the past EMDEH development in passive control. The proposed EMDEH comprises an electromagnetic damper connected to a specifically designed energy harvesting circuit (EHC), wherein the EHC is a buck–boost converter with a microcontroller unit (MCU) and a bridge rectifier. The effectiveness of the energy-harvesting adaptive vibration damping is validated numerically through a high-speed train (HST) model running at different speeds. MCU-controlled adaptive duty cycle adjustment in the EHC enables the EMDEHs to adaptively offer the optimal damping coefficients that are highly dependent on train speeds. In the meantime, the harvested power can be stored in rechargeable batteries by the EHC. Numerical results project the average output power ranging from 40.5W to 589.8W from four EMDEHs at train speed of 100–340km/h, with a maximum output power efficiency of approximately 35%. In comparison to energy-harvesting passive vibration control and a pure viscous damper, the proposed energy-harvesting adaptive control strategy can improve vibration reductions by approximately 40% and 27%, respectively, at a speed of 340km/h. These numerical results clearly demonstrate the benefit and prospect of the proposed energy-harvesting adaptive vibration control in HST suspensions.
This paper aims to study the transfer laws of vibration signals in the free field near a high-speed train line by conducting a field test. The characteristics of ground vibration acceleration were analyzed in the time and frequency domains, and a prediction method in the frequency domain was proposed. The results show: (1) there is a vibration amplification area away from the bottom of the pier under the influence of high-speed trains running over the bridge due to the fluctuation attenuation of the vibration waves; (2) the dominant peak frequency points in the frequency spectrum of the acceleration can be regarded as the resonance frequency induced by periodic loading; and (3) the soil vibration can be effectively predicted by the proposed method with a strong capability to defend the interference of environmental vibrations according to the comparison between the predicted value and the experimental data.
Low-frequency hunting problems of high-speed railway vehicles frequently occur due to the complex operating environment and degradation of wheel–rail contact conditions, which significantly affect the running safety and ride comfort of high-speed trains (HSTs). This paper presents a numerical investigation of the influence of aerodynamic loads on the carbody low-frequency hunting behaviors of HST. Considering the effect of aerodynamic loads, a multi-body system dynamics model for a HST train is formulated and applied to reproduce the carbody low-frequency hunting behavior. The influence of aerodynamic loads and wheel–rail contact conditions on the nonlinear stability of HST is analyzed. The range of aerodynamic coefficients of different aerodynamic loads which can stimulate the low-frequency hunting behavior of HST is proposed. The results show that the aerodynamic loads have a prominent effect on the nonlinear stability of HSTs. The low-frequency hunting motion of the HST tail car can be motivated by the lift airflow generated during service operation with a high traveling speed. The running stability of HSTs is more easily influenced by the aerodynamic loads when wheels are reprofiled.
After increasing the train speed, the wheel-rail coupling effect is intensified, as is the coupling effect between the train and the surrounding air, which causes the severe vibration of the train. Considering this problem and taking the high-speed train as the object of this study, a method for the coupling of aerodynamics and vehicle dynamics is proposed. Its validity is then demonstrated by the results of field tests and moving model experiments. On this basis, the fluid–structure coupling characteristics of a high-speed train passing through a tunnel are studied, as well as the effects of different coupling methods and track irregularities. The obtained results demonstrate that the interaction between the tail car and the surrounding air is significant. In the tunnel and at its exit, the lift and the car body acceleration significantly change, especially when the coupling of aerodynamics and vehicle dynamics, as well as the vertical and lateral track irregularities, are simultaneously imposed. When the head car travels out of the tunnel, the lift of the middle and tail cars both dramatically will change. It is deduced that the fluid–structure interaction has a significant effect on the swing phenomenon of the tail car. This phenomenon is the result of the combined effects of aerodynamics and track irregularities. The different frequencies of the lateral displacement for each car body, except the frequencies of the car bodies themselves, are mainly determined by vertical track irregularities.
Vortex shedding at the tail of a high-speed train changes the aerodynamic characteristics of the train, which affects the safety and stability of train operation. This paper takes CR400AF as the research object, and uses dynamic monitoring points to realize the whole process monitoring of the flow field at the tail of the train running in open air and in tunnel for the first time. The wake of the train in different infrastructure scenarios is analyzed by the proper orthogonal decomposition method. The study found that the wake vortex structure is quite different when the train runs in different scenarios, and the turbulent kinetic energy intensity of the wake in tunnel is higher than that of the open air running. Modal decomposition method can identify flow structures that have a large impact on train aerodynamics. Through frequency analysis, it is found that the modal frequency obtained from the decomposition is higher when running in open air than when running in tunnel. With the increase of train speed, the modal strouhal number increases when the train is running in open air, and decreases when the train runs in tunnel. After the train enters the tunnel, the reverse movement of the air around the train body suppresses the development and separation of the boundary layer, which is the main reason for the low frequency of wake vortex shedding in tunnel. The stability of the train running in tunnel is worse than that when running in open air, which is closely related to the more complex flow structure around the car body and the drastic change of aerodynamic force when running in the tunnel.
Because of the complexity of high-speed train operation, the measured wall pressure of high-speed train will be affected by many factors, such as train vibration and environmental changes, which make the test signal inaccurate. The main interferences are the electromagnetic interference caused by the complicated electromagnetic environment and the sensor output interference caused by the train body vibration. In this paper, ensemble empirical mode decomposition (EEMD) combined with singular value decomposition (SVD) and the local projection de-noise algorithm with better effect on non-linear time series noise reduction are used to eliminate electromagnetic interference in test signal. Because of the frequency band aliasing of test signal and interference cause by vibration, it is difficult to eliminate vibration interference by the signal processing method. In this paper, a vibration interference model is established by model-train experiment and computational fluid dynamics (CFD) software to eliminate the vibration interference in the test signal. Moreover, the theoretical guidance for accurately extracting the wall pressure of high-speed train has been put forward.
In this paper, using the theoretical analysis method, according to the actual structure of the hanging leaf spring of the traction motor mounted on the frame, the lateral force model of the hanging leaf spring of the traction motor was established. Then, through theoretical deduction, the deformation analytical calculation formula and the stress analytical calculation formula of the hanging leaf spring were established. The correctness of the leaf spring’s lateral force model was established and its deformation and stress analytical formulae were verified using ANSYS finite element analysis software. Based on this, according to the deformation analytical formula and the stress analytical formula of the leaf spring established, the influence of the main structural parameters on the mechanical characteristics of the leaf spring was discussed, and the reliability of the analytical analysis method of the lateral mechanical characteristics of the traction motor hanging leaf spring was verified by the loading–unloading test. The results show that the deformation and the load of the leaf spring change linearly. The changes of leaf spring’s stress at different positions can be considered as being composed of three sections: a linear change section in the root, a nonlinear change section in the middle, and a nonlinear change section in the end. In the structural parameters, the end thickness h2 has the greatest influence on the stiffness and the stress of the leaf spring, and the maximum thickness of the leaf spring eye h1 has the least influence on the stiffness and the stress of the leaf spring. The influence degree of other parameters on the stiffness of the leaf spring is h3, L1, L3, L2 in order, and the influence degree on the stress of the leaf spring is h3, L1, L2, L3 in order. In addition, when the root thickness h3 is greater than a certain value, the maximum stress point of the leaf spring appears at the end position L2. This study can provide a useful reference for the intelligent forward design and the rapid analysis of the mechanical characteristics of high-speed train traction motor hanging leaf spring.
In order to build the stator winding fault model of the asynchronous motor in the highspeed train system, anew state-space representation of the dynamic equations by using the Park’s vector method is proposed. Compared with the flux linkage variable, the stator current as state variables is chosen to determine the stator current and diagnose the stator fault timely, which is important in the high-speed train. The simulation results prove the effectiveness of the approach.
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